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The Turn-Key Engine Test Cell was one of the most ambitious and technically demanding projects I led, transforming a concept into a fully operational testing facility. Designed to be a state-of-the-art engine testing environment, this project covered everything from airflow management and cooling systems to structural integrity and data acquisition—all while maintaining cost efficiency far beyond industry norms.
A $1 Million Project
A $1 Million Project
This test cell was originally estimated to cost one million dollars if outsourced. Through in-house design, engineering, and execution, we completed it for one-tenth of the cost, proving the efficiency of technical expertise, resource optimization, and hands-on execution.
Engineered from the Ground Up
Engineered from the Ground Up
Design & Simulation:
Design & Simulation:
Structural layout, thermal modeling, airflow analysis, and system integration.
Piping & Fluid Systems
Piping & Fluid Systems
Complete design of cooling, exhaust, and fuel systems, ensuring efficiency and safety.
Bill of Materials (BOM) & Procurement:
Bill of Materials (BOM) & Procurement:
Selecting cost-effective, high-performance components while keeping the budget low.
Fabrication & Welding:
Fabrication & Welding:
Directly overseeing and participating in the manufacturing and assembly process.
Data Acquisition & Control:
Data Acquisition & Control:
Designed and implemented a fully in-house Engine Control Testing Module (ECTM), built from scratch using Motec and Plex to enable real-time engine performance monitoring and control.
From Concept to Reality
From Concept to Reality
We built this test facility from scratch, taking it from design blueprints to a fully operational system that could handle a wide range of engine testing scenarios. The facility was capable of:
Full-scale engine performance testing under various load conditions.
Real-time emissions and efficiency analysis for R&D validation.
Simulated military and automotive operating conditions for engine durability studies.
Dynamic calibration and tuning using our custom-built ECTM, which integrated Motec and Plex for high-speed data acquisition and precise engine control.
Outcome & Impact
Outcome & Impact
Our test cell was one of the strongest and most durable in Turkey, built for maximum flexibility and ease of use.
Many test cells in Turkey relied on external companies for maintenance, leading to long downtimes and high costs.
We eliminated this issue by designing and building everything in-house, including control, data acquisition, and repair systems.
This made our test cell more efficient, easier to maintain, and faster to collect data from, without waiting for external service providers.
By delivering a high-performance, cost-effective, and scalable facility, we enabled advanced R&D and testing for internal combustion engines.
This project proved that precision engineering and resourcefulness can challenge high-cost industry standards.
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